Manufacturing Engineering - Controlled Brakes
BWI Poland Technologies
Manufacturing Engineering – Controlled Brakes
Miejsce pracy: Balice (pow. krakowski)
Your responsibilities
- Prepare manufacturing system elements: process concept, process flow, cycle time, line layout, equipment list, CAPEX estimate and direct labour content
- Be responsible for implementing new processes in the BWI plant: lead installation, commissioning and launch support on site until the process runs stably and is formally handed over to the plant team
- Review customer and BWI product drawings and specifications for manufacturability; give early Design for Manufacture/Assembly (DFM/DFA) feedback to Product Engineering.
- Lead process development according to APQP: Process Flow Diagram, PFMEA, Control Plan and Bill of Process
- Write equipment technical specifications (URS) for automated assembly, joining (press-fit, screwing), leak testing, end-of-line (EOL) functional testing, part marking and traceability.
- Manage machine and tooling suppliers (including overseas suppliers): design reviews, timing follow-up, Machine Qualifications MQ and buy-off against agreed criteria (cycle time, capability, run-off).
- Plan and run process validation: MSA (gauge R&R), capability studies (Cpk/Ppk) and DOE, to prove the process meets design requirements, including safety/special characteristics.
- Support prototype and validation builds (e.g. VP/PV parts) and carry the lessons learned into the series process.
- Prepare manufacturing engineering deliverables for PPAP and for customer and IATF 16949 / VDA 6.3 audits, including customer-specific requirements.
- Verify supplier quotations for equipment and tooling (technical scope and cost breakdown) and support Purchasing in negotiations.
- Apply lean principles in process design: standard work, line balancing, error proofing (poka-yoke), ergonomics and high value-added operations.
- Prepare and maintain engineering documentation according to BWI procedures (layouts, process sheets, work instructions, equipment specifications).
Our requirements
- Master’s degree (M.Sc.) in on of subjects : Mechanical, Mechatronics, Production or Electrical Engineering
- Minimum 5 years in manufacturing / process engineering in the automotive industry
- Experience in Process analytical tools (PFMEA, SPC, etc.)
- Communication skills in English language
- Willingness to travel: Krosno, machine suppliers (incl. China) and other BWI sites in North America and China
- Understanding of engineering theory and principles of automation and machine design
- Ability to resolve complex technical problems
- Familiarity with Lean Manufacturing concepts
Optional
- Experience with brake systems manufacturing
- Experience with cleanroom, ESD-protected or technical-cleanliness production
What we offer
- Attractive salary
- Medical care for employees and immediate family members
- Various social package (for example Multisport)
- Support for employees in difficult life situations
- Friendly environment (highest rated indicator in the internal results of employee satisfaction surveys)
- Access to automotive technologies
Benefits
- private medical care
- Multisport
BWI Poland Technologies
Department of suspension systems before being part of a group of Delphi - the world's leading supplier of automotive technology, from 1 November 2009 is part of BWI's Group. Functioning since 2000 in Technical Centre in Balice - a modern R & D center, we currently employ over 400 people. We design and implement the manufacture of passive and active suspensions for leading automobile manufacturers. Production and R & D centers belonging to the BWI Group are located among others in North America, Asia and Europe. In Krosno is our largest factory employing more than 1,200 employees.
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